Методические указания для студентов 2 курса судомеханического факультета заочного отделения





НазваниеМетодические указания для студентов 2 курса судомеханического факультета заочного отделения
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Fuel System

The fuel piping system comprises the fuel supply lines, high-pressure fuel lines and fuel heating pipes, if heavy fuel is used. Fuel supply lines include the supply lines from the fuel transfer pumps and preheating arrangement to the fuel filters and fuel pumps on the engine supply also the fuel supply lines to the installation. High-pressure fuel lines connect the fuel pumps with the fuel valves and are under very high intermittent pressure.

Fuel system fittings are: fuel transfer pump, fuel filter, fuel pressure -maintenance valve, fuel shut-off valve, fuel non-return valve.

The fuel transfer pump is driven separately by an electric motor. The fuel filter contains several filter elements which can be switched over during operation and is designed for steam heating.

The fuel pressure-retaining valve is designed for adjustable back pressure. The pressure adjusted should be so high that there is no formation of vapour on the suction side of the pumps. The fuel shut-off valve opens during operations and is provided with a double cone seat to prevent leakage, so that the main pipe can be isolated for dismantling the fuel pumps or preheating.

The non-return valve is situated between the fuel pumps and the overflow line with single-controlled fuel pumps. During operation the surplus fuel delivered by the fuel transfer pumps runs off into the overflow line. When dismantling a fuel pump, the letter is isolated from the overflow line by the non-return valve.

Each cylinder possesses its own fuel pump, which discharges a definite quantity of fuel through the discharge line to the fuel valve at the correct moments and under high pressure, the fuel is then sprayed into the combustion chamber.

Vocabulary

  1. fuel piping system - трубопровод топливной системы

  2. fuel heating pipes - трубопровод подогрева топлива

  3. intermittent pressure - пульсирующее давление

  4. pressure-maintenance (remaining) valve - клапан постоянного давления

  5. shut-off valve - отсечной клапан

  6. non-return valve - невозвратный клапан

  7. to adjust - регулировать

  8. disharge line - трубопровод подачи

  9. double cone seat - двухконусное седло

  10. overflow line - трубопровод перелива

  11. dismantling - демонтаж

  12. single-controlled - насос основной


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ВАРИАНТ 3

1. Перепишите следующие предложения, подчеркните в каждом из
них глагол-сказуемое, определите его видовременную форму и залог.

l)Two sailors of our crew have been hospitalized in a foreign port.

  1. Mr. Wilson and the Chief Engineer are discussing the repair of the camshaft.

  2. The liners were badly damaged through erosion on the cooling water side.

  3. The controllable pitch propeller ( CPP ) was damaged when we were fishing in the Labrador area.

2. Перепишите следующие предложения , подчеркните Participle I и
Participle II и установите, является ли оно определением, обстоятельством
или частью глагола-сказуемого. Переведите предложения на русский язык.

  1. With oil circulating in the system again check the oil level in the reservoir.

  2. The power generated by the turbine depends on the mass of air passing through.

3) Two or more furnaces may be fitted depending on the size of the boiler.
4)The energy normally lost in the exhaust is relatively high.

3. Перепишите следующие предложения, подчеркните в каждом из них
модальный глагол или его эквивалент. Переведите на русский язык.

  1. Pump and auxiliary machinery overhauls can be carried out in ports.

  1. At intervals of six weeks the fuel valves should be taken out and carefully inspected.

  1. We may include this item in our additional list of repairs.

  2. The engine must be inspected for defects.

4. Прочитайте и письменно переведите текст, обращая внимание на
пояснения к тексту.

Engine lubrication

The problem involved in lubrication is the maintenance of a film of lubricant between any two surfaces that have relative motion, so that the surfaces do not come in contact with each other. In the diesel engine there are two general types of surfaces - those inside the cylinders and those in the bearings.

The only lubricant is mineral oil. The oil used for lubrication of the cylinders must be applied in small quantities, but the oil used for bearing lubrication can be applied in any quantity and used repeatedly.

Cylinder lubrication has two purposes - to maintain the required film to separate the liner surface and the faces of the piston rings as they slide up and down, and act as a seal to prevent gases blowing past the rings.

The things must be done despite the high temperature of combustion.

The customary method of applying oil to the cylinder walls is by means of small pumps, assembled in units, known as mechanical lubrication, with common suction reservoir and a discharge pipe from each pump leading to a connection in the side of the cylinder, through which the oil passes into a hole in the liner. After passing into the cylinder the oil is spread over the surface of the liner by the piston rings as they slide along the liner. Bearing lubrication is effected by means of a circulatory system through which a large amount of oil under pressure is forced through the bearings. In general, the system is made up of a sump or reservoir, from which a circulating pump draws the oil and discharges it through the coolers and filters to a manifold which has a branch to each main bearing.

Vocabulary

  1. film - пленка

  2. lubrication - смазка

  3. lubricant - смазочное вещество

  4. bearing - подшипник

  5. branch - отвод, патрубок

  6. to maintaine - поддерживать, сохранять, обслуживать

  7. line - втулка, прокладка цилиндра

  8. quantity- количество

  9. circulating pump - циркулярный насос

  10. surface - поверхность

  11. combustion - горение

  12. manifold - коллектор


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ВАРИАНТ 4

1. Перепишите следующие предложения, подчеркните в каждом из них глагол-сказуемое, определите его видовременную форму и залог.

  1. The ship is equipped in accordance with the provisions of the International Convention for the Prevention of Pollution from Ships.

  2. For generating steam for main engine fire-tube boilers have been replaced by water-tube boilers.

  3. The company has refused to make repairs to the damaged boiler on the m/v "Maria Ulyanova".

  4. The storm began when the ship was approaching the port.

2. Перепишите следующие предложения , подчеркните Participle I и
Participle II и установите, является ли оно определением, обстоятельством
или частью глагола-сказуемого. Переведите предложения на русский язык.

  1. The ship built in a foreign port is usually repaired at the same yard.

  2. The condensing turbines exhaust their steam to a condenser.

  3. The auxiliary pump is used when the turbine is started.

  4. When received, pistons are carefully checked and measured against their original dimensions.

3. Перепишите следующие предложения, подчеркните в каждом из них
модальный глагол или его эквивалент. Переведите на русский язык.

  1. This loss, however, can be minimized by careful design.

  2. The hose is to be connected and disconnected by the shore attendant.

  3. Hard particles may also be produced by corrosion.

  4. Cylinder liners must be examined externally for deposits of scale.

4. Прочитайте и письменно переведите текст, обращая внимание на
пояснения к тексту.

Supercharging

Supercharging, or pressure charging, is a means of increasing the power output of a given engine. It is the process of filling the engine cylinder with air before the compression stroke starts. The pressure of this air is above atmospheric in order to get a greater weight of air into the cylinder. If to start with a higher pressure, the final compression pressure will be higher. This means that if the engine is supercharged, the volume of the compression space must be enlarged if the compression pressure, will be higher. This means that if the engine is

supercharged, the volume of the compression space must be enlarged if the compression pressure is to be kept the same.

Having a greater weight of air in the cylinder more fuel is burnt. Although more oil is burnt there is more air present and the ratio of oil to air is the same as without supercharging.

Exhaust occurs at a higher pressure, but the temperature of the exhaust is lower than with ordinary operation. The inlet valve opens before the exhaust valve closes and the inlet air being higher in pressure than the exhaust gases at the time the inlet valve opens. The air is blown through the compression space, scavenging out the gases and cooling them, the piston and cylinder walls. This action completely fills the cylinder space with fresh air and the net increase in power developed in the engine may be as much as 50 %.

In modern Diesel engines exhaust gas turbocharging is widely used. The exhaust-driven turbochargers operate on the pulse system or on the constant-pressure principle, and are independent of the crankshaft. Their speed changes with the load on the engine. The air compressed by the turbochargers flows into the scavenging-air receiver and through non-return valve into the chambers below each cylinder. Here it is further compressed by the pistons on their downward stoke before flowing into the combustion space when the pistons uncover the scavenge ports.

When the turbocharger is out of action, the ship can run at 75% of her normal speed.

Vocabulary

  1. supercharging - наддув

  2. weight-вес

  3. pulse system - импульсная система

  4. net increase - чистое увеличение

  5. gas turbocharging - газотурбонаддув

  6. downward - вниз

  7. turbocharger - турбокомпрессор

  8. inlet valve - выпускной клапан

  9. exhaust valve - выхлопной клапан

  10. to occur - происходить

  11. scavenging-air receiver - ресивер продувочного воздуха


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ВАРИАНТ 5

1. Перепишите следующие предложения, подчеркните в каждом из них глагол-сказуемое, определите его видовременную форму и залог.

  1. The Chief Mate is showing the life-boats to the inspector now.

  2. The ice-breaker has already conducted the cargo ship" Gotland" to the port.

  3. A lot of oil has been spilled near the coast.

  4. When pistons are received by us they are carefully checked and measured against their original dimensions.

2. Перепишите следующие предложения , подчеркните Participle I и
Participle II и установите, является ли оно определением, обстоятельством
или частью глагола-сказуемого. Переведите предложения на русский язык.

  1. The Convention MARPOL 73/78 was primarily aimed at pollution resulting from routine tanker operation.

  2. MARPOL 73/78 requires unscheduled inspection or mandatory annual surveys of ships.

  3. The lubricant employed should be of good quality.

  4. A centrifugal pump on the turbine shaft is often used to supply oil.

3. Перепишите следующие предложения, подчеркните в каждом из них
модальный глагол или его эквивалент. Переведите на русский язык.

  1. Water contamination of lubricating oil on board a ship can seriously damage engine bearings and cause engine failure.

  2. The equipment is to be delivered within 12 months.

  3. All carbon deposits should be removed from cylinder ports.

  4. In turbine design the amount of condenser vacuum must be given due attention.

4. Прочитайте и письменно переведите текст, обращая внимание на
пояснения к тексту.

Turbocharging

In the four-stroke naturally aspirated engine, the air for combustion is drawn in from atmosphere the suction stroke. In the turbocharged engine, the air is supplied pre-compressed and, in some cases, cooled. A greater weight of air for combustion is thus available in the cylinder and due to the valve overlap the cylinder is scavenged of the exhaust gases. The effect of turbocharging is:


  1. to increase the weight of air available for combustion,

  2. to scavenge the residual gases,

  3. to cool all parts in the combustion chamber.

With the greater air weight, a greater quantity of fuel can be burned and an increase of power obtained without increasing the temperature and the heat stresses in the engine.

The turbocharger comprises a single stage axial flow exhaust gas driven turbine, driving a centrifugal air compressor which draws air from the atmosphere and delivers it under pressure to the air inlet manifold, then through the air inlet valves to the cylinders the gas turbine wheel and air impeller are mounted on a common rotor shaft carried in bearings mounted at each end of the shaft.

The impulse energy of the gases from the various cylinders is used to drive the turbocharger and there is no loss of engine power. To ensure efficient scavenging it is necessary to have a large overlap of the air and exhaust valves. With this overlap on multi-cylinder engines it is essential to avoid interference in the exhaust pipes between the exhaust impulses from successive cylinders, as this would interfere with efficient scavenging. To eliminate this, two, three or four exhaust pipes are used depending on the number of cylinders.

Vocabulary

  1. naturally aspirated engine - обычный двигатель, без наддува

  2. residual exhaust gas - остаточный выхлопной газ

  3. throttling - дросселирование

  4. valve overlap - перекрытие клапанов

  5. exhaust gas driven turbine - турбина, приводимая в движение выхлоп­ными газами

  6. multi-cylinder engine - многоцилиндровый двигатель

  7. to avoid interference - избегать помехи

  8. wheel - рабочее колесо, диск

  9. weight - вес, объем

  10. turbocharger - турбокомпрессор

  11. to scavenge - продувать

  12. loss-потеря


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ЧАСТЬ 3. РАЗГОВОРНЫЕ ТЕМЫ

1. My Speciality

I

The principal aim of the shipmechanical faculty is to train certificated specialists in the following fields:

  1. shipbuilding,

  2. ship power plants,

  3. maintenance of ship power plants,

  4. technical maintenance of ship and ship equipment,

  5. environment engineering protection.

The graduates of the faculty get the specialities of a mechanical engineer, a ship builder and an environment protection engineer.

The educational course begins with mastering mathematics, physics, chemistry, drawing, descriptive geometry. Students also have humanitarian sciences: history of Russia, philosophy, political history, foreign languages, etc. The graduates of the faculty get the speciality of a mechanical engineer.

II

Junior students study both technical and social sciences. Senior students study special subjects such as details of machines, theory of machines and mechanism, ship internal combustion engines and others.

Special attention is paid to studying fuel system, cooling and lubricating systems. Students study engine arrangement and types of engines. Besides they study turbine arrangement.

III

Each year students of the faculty have an industrial training. After the first year they have one-month industrial training. After the third year students have a ship-board training lasting 6 month. Students keep watch, do work as motormen, help to repair damages of an engine. Traditional students practical training takes place in different ports of Siberian rivers and at the Sea of Japan. Undergraduates collect necessary information for their graduation papers.

IV

The faculty comprises several chairs: such as ship internal combustion engines chair, shipbuilding chair, shiprepairing chair, technology of metals chair and others.

There are some mechanical workshops, labs of internal combustion engines, labs of auxiliary mechanisms, a metal-cutting lab at the disposal of students.

According to the 5-year program the faculty gives fundamental knowledge combined with practical skills.

Vocabulary

  1. aim-цель

  2. shipmechanical faculty - судомеханический факультет

  3. to provide with - обеспечить

  4. to solve - решать

  5. field - область, отрасль

  6. to master - овладевать

  7. to combine - сочетать

  8. industrial training - производственная практика

  9. special attention - особое внимание

  10. to devote (to) - уделять

  11. fuel system - топливная система

  12. cooling system - система охлаждения

  13. lubricating system - система смазки

  14. engine arrangement - устройство двигателя

  15. ship-board training - плавательская практика

  16. to last-длиться

  17. to keep watch - стоять на вахте

  18. to repair - ремонтировать

  19. damage - повреждение

  20. undergraduate -студент последнего курса

  21. graduation paper - диплом

  22. to comprise - включать в себя

  23. workshop - мастерская

  24. at one's disposal - в чём-либо распоряжении

  25. auxiliary mechanism - вспомогательный механизм

  26. to obtain - получать

  27. skills - мастерство, навыки

  28. enterprise - предприятие

  29. to appreciate - высоко ценить

  30. experience - опыт


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Questions to be answered:

  1. What Academy do you study at?

  2. What's the name of your faculty?

  3. What's the aim of teaching at the faculty?

  4. What subjects do junior and senior students study?

  5. What specialities do the graduates from the shipmechanical faculty get?

  6. What special subjects are the students taught?

  7. Why is special attention devoted to studying cooling, fuel, lubricating systems?

  8. What kind of training do the students of the faculty have?

  9. How long does a ship-board training last?

  10. What do the students do during this training?

  11. What chairs does your faculty comprise?

2. Diesel Engine

Diesels are the most economical heat engines. The Diesel engine is an "internal combustion" engine; that is to say, the fuel is burnt inside the engine cylinders and not externally in a separate boiler. The principle of operation is as follows,- a charge of pure air is drawn, or pumped, into the engine cylinder and then compressed by the moving piston to a pressure of about 500 lbs per square inch. When air is compressed, it's temperature rises. Fuel is now sprayed into the engine cylinder, is ignited by the hot air and in burning supplies more heat to the air charge thus causing it to expand and drive the engine piston.

There are two main types of diesels: two-stroke and four- stroke engines.

In two-stroke diesels compression occurs during the first stroke, combustion and expansion occur during the second stroke; exhaust, scavenging and recharging with air occur at the end of the second stroke and at the beginning of the first stroke.

The working cycle of a four-stroke diesel requires four separate strokes of the engine piston to complete the operation. These four strokes are called suction, compression, combustion-expansion and exhaust, but only the third stroke provides the power to drive the ship while the other three require power from the remaining cylinders to perform their various duties. So, what happens during these four cycles?

First stroke: suction

Inlet valve is open, exhaust valve is closed. Air is drawn into the cylinder.

Second stroke: compression

Both valves are closed. Piston compresses the air to high temperature.

Third stroke: combustion- expansion

Fuel injected burns. Temperature and pressure of combustion gases increase. Gas pressure forces the piston down (valves are closed). As the volume available for the gases increases, their pressure and temperature decrease. Piston displacement is used to produce power.

Fourth stroke: exhaust

Exhaust valve is open; inlet valve is closed. Burnt gases are forced out of the engine.

The Diesel Engine is made up of stationary and moving parts.

Stationary parts

These are principally: bedplate, cylinders, cylinder covers and cylinder liners.

Moving parts. These include: piston, connecting-rod, crankshaft, flywheel and valves.

Vocabulary

1.

internal combustion engine

двигатель внутреннего сгорания

2.

to spray

впрыскивать

3.

to ignite

зажигать

4.

charge

(зд.)порция, загрузка, заряд

5.

stroke

ход, такт, длина хода

6.

suction stroke

ход впуска (всасывание)

7.

exhaust stroke

ход выхлопа

8.

compression

сжатие

9.

combustion

сгорание

10.

expansion

расширение

11.

scavenging

продувка

12.

to draw in

втягивать, всасывать

18.

piston

поршень

19.

displacement

перемещение, сдвиг

20.

to force

заставлять, принуждать

21.

to force out

вытеснять, выкачивать

22.

stationary parts

неподвижные части

23.

moving parts

рабочие части


20

21





24. bedplate




фундаментная плита

25. crankcase




картер двигателя

26. bearing




подшипник

27. cylinder




цилиндр

28. cylinder covers (heads)

крышки цилиндров

29. liner




втулка, гильза

30. connecting

rod

шатун

31. crankshaft




коленчатый вал

32. flywheel




маховик

33. valve




клапан

34. crank




мотыль 3. Turbines

The turbine is a heat engine consisting of a rotor carrying moving blades, a casing in which the rotor revolves, and stationary nozzles through which the steam is expanded or directed. Glands, bearings, throttle valve, governor and other devices are necessary for operation of the unit.

There are two kinds of turbines: steam turbines and gas turbines.

The steam turbine consists of two principal elements: 1) nozzles, a device for converting some of the thermal energy of the steam into kinetic energy, and 2) moving blades, an arrangement for converting the kinetic energy of the steam into shaftwork.

Steam turbines may be classified as impulse turbines and reaction turbines.

In the impulse turbine the steam expands only through stationary nozzles, dropping in pressure and increasing in velocity. The steam then impinges against the moving blades causing rotation and mechanical work.

In the reaction turbine the stationary nozzles have the same appearance as the moving blades. The steam drops in pressure and at the same time expands while passing through both the stationary nozzles and the moving blades.

Turbines are classed also as: 1) high, 2) intermediate and 3) low pressure.

There may be single-cylinder and compound turbines. Single-cylinder indicates that the unit consists of one turbine contained in one casing. A compound unit consists of two or more individual turbines.

Compound turbines are further classified as: 1) tandem-compound, and 2) cross-compound. In the tandem- compound unit all the individual turbines are mounted upon a common shaft. In the cross- compound unit each turbine has a separate shaft. According to the direction of steam flow the turbines are axial-flow and radial-flow. They may be condensing and non-condensing as well. The

condensing turbine exhaust their steam to a condenser which maintains back pressure, while the non-condensing unit usually exhaust its steam to another device where it is used for heating.

Gas turbines work on exactly the same thermodynamic cycle as an ordinary Diesel engine: they draw in air from the atmosphere, compress it, heat the compressed air by the direct burning of fuel in it and then make the air perform

work.

The units which make up a complete gas turbine power plant are: the compressor, combustion chamber, intercooler, reheater and gas turbine itself.

Vocabulary

1.

turbine

турбина

2.

steam turbine

паровая турбина

3.

gas turbine

газовая турбина

4.

impulse turbine

активная турбина

5.

impulse-reaction turbine

активно- реактивная турбина

6.

single-cylinder turbine

однокорпусная турбина

7.

compound turbine

составная турбина

8.

tandem-compound turbine

одновальная турбина

9.

cross-compound

двухвальная турбина

10

condensing turbine

конденсационная турбина

11.

2-casing unit

двухкорпусный агрегат

12.

low pressure turbine

турбина низкого давления

13.

intermediate pressure turbine

турбина среднего давления

14.

high pressure turbine

турбина высокого давления

15.

axial turbine

осевая турбина

16.

radial turbine

радиальная турбина

17.

H.P. turbine

турбина высокого давления

18.

L.P. turbine

турбина низкого давления

19.

constant-pressure turbine

турбина с постоянным давлением сгорания

20.

constant-volume turbine

турбина с постоянным объёмом сгорания

21.

device

механизм, устройство

22.

arrangement

приспособление, устройство

23.

converting

преобразование

24.

steam jet

паровая струя

25.

heat engine

тепловой двигатель

26.

rotor

ротор

27.

moving blades

движущиеся рабочие лопатки


22

23

28. casing

  1. to revolve

  2. stationary nozzles

31. to expand

32. gland

33. bearing

34. shaft

35. throttle valve

36. governor

37. pressure drop

38. to impinge

39. to cause

40. rotation

41. to constitute

42. drive

43. to increase

44. to decrease

  1. diaphragm

  2. successive stage




  1. cast iron

  2. cast integral

  3. plate steel

  4. cast steel

  5. to weld

  6. nozzle

  7. orifice

  8. corrosion-resisting alloy

  9. alloy

  10. cross-section

  11. solid section

  12. partition

  13. convergent

  14. divergent

  15. steel forging

  16. solid forging

  17. built-up rotor

  18. journal

  19. groove

  20. gland strip

корпус

вращаться

направляющие сопла

расширяться

уплотнение

подшипник

вал

дроссельный клапан

регулятор

перепад давления

ударяться

вызывать

вращение

составлять

привод

увеличивать

уменьшать

перегородка

последовательная ступень

чугун

цельнолитой

толстолистовая сталь

литая сталь

сваривать

сопло

отверстие

коррозийно-стойкий сплав

сплав

поперечное сечение

сплошная секция

перегородка

суживающийся

расширяющийся

стальная поковка

цельнокованый

составной ротор

шейка вала

паз

уплотнительное кольцо

24


  1. blading

  2. gas turbine power plant

  3. compressor

  4. combustion chamber

  5. intercooler

  6. reheater

  7. axial-flow or turbocompressor

комплект лопаток газотурбинная силовая установка компрессор камера сгорания промежуточный охладитель нагреватель

аксиально-проточный или турбокомпрессор

74.

radial-flow

радиальный




or centrifugal compressor

или центробежный ком

75.

positive-displacement compressor

поршневой компрессор

76.

overall thermal efficiency

общий тепловой КПД

77.

to withstand

выдерживать

78.

peculiarities

особенности

79.

to accommodate (зд.)

учитывать

80.

thermal expansion

тепловое расширение

81.

velocity

скорость

82.

ahead turbine

турбина переднего хода

83.

astern turbine

турбина заднего хода

Suggest English equivalents for the following and memorize them:

тепловой двигатель, движущиеся лопатки, ротор, корпус, неподвижные со­пла, подшипник, дроссельный клапан, уплотнение, регулятор, механизм, установка, активная турбина, реактивная турбина, паровая турбина, газовая турбина, преобразование тепловой энергии пара в кинетическую энергию, преобразование кинетической энергии пара в работу вала, расширяться, падение давления, увеличение скорости, ударяться о лопатки, вращение, однокорпусная турбина, составная турбина, одновальная и двухвальная тур­бина, осевая турбина, радиальная турбина, конденсатор, сжатый воздух, га­зотурбинная силовая установка, компрессор, камера сгорания, промежуточ­ный охладитель, нагреватель.

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